VARIOspeed® Grinder Duplex Control Panel

Variable Frequency Drive for Grinder Pumps

The Duplex VARIOspeed® Grinder Control Panels are available for single-phase or for three-phase incoming power. Both versions are designed to control a three phase sewage grinder pump in level control applications. The TPC-X level controller is used with a transmitter to monitor the tank level and activate the Variable Frequency Drives (VFDs). The TPC-X controller provides automatic pump alternation, lead/lag operation, high and low level alarms, seal fail and thermal cutoff protection. If a high level alarm condition occurs it activates the audible/visual alarm system. Each pump is controlled by a VARIOspeed® Grinder VFD and is able to reverse on a pump start and/or stop to clear any debris in the impeller. In addition, the panel can detect high-amp conditions during pump run, indicative of clogging, and automatically reverse the impeller. The process is momentarily and repeatedly until the binding material has been shredded to a size that can easily pass through the pump. This control method reduces clogging and potential failure resulting from a locked door.

Features

  • TPC-X level controller
    • Level transmitter operation with backup high level float switch
    • Thermal cutout protection
    • Seal Fail protection
    • Automatic pump alternation
    • Lead/Lag operation
  • Quick start wizard for easy setup
    • 1. Enter motor amps (FLA)
    • 2. Enter motor horsepower (FLA)
    • 3. Enter motor voltage (V)
    • 4. Perform motor auto-tuning
  • VFD Graphic color display (LCD):
    • High Brightness / Direct sunlight readable
    • Removable/handheld for easy programming
    • Pump run indication (FWD or REV)
    • Pump speed (Hz)
    • Pump Amps (A)
    • Float switch status
    • Elapse time meter/cycle counter
    • Message bar (Status & Alarm)
    • Alarm history
    • Password protection
    • Rotary button for easy menu navigation
  • Quick connect terminals for ease of troubleshooting and service
  • Pump dry run alarm
  • Thermal cutout protection
  • 2 or 3 float switch operation
  • Pump motor overload protection
  • Max pump cycle limiter
  • 3 auto-reverse modes available (multiple modes can be selected)
    • Auto-reverse on start (clears the pump before starting the pump cycle)
    • Auto-reverse on stop (clears the pump after the pump cycle)
    • Auto-reverse on High Amps Detection (during run cycle)

Specifications

  • Control
    • VFD motor control (Sensorless Vector Control)
    • TPC-X Controller
      • 1 x Transmitter Input
      • 1 x Float Switch Input (High Level)
      • 2 x Thermal Cutout Inputs
      • 2 x Seal Fail Inputs
      • 1 x Aux Alarm Relay Output
    • VFD LCD Display
      • Pump run/direction indication (FWD or REV)
      • Pump speed (Hz) and Amps (A) indication
      • Pump motor overload protection
      • Pump dry run alarm
  • Enclosure
    • NEMA 3R ultraviolet stabilized thermoplastic rated for outdoor use with mounting flanges, padlockable cover
  • Electrical
    • Input voltage: 240V nominal
    • 208-240V 50Hz/60Hz, single phase for VSGS-240-1 models
    • 208-240V 50Hz/60Hz, three phase for VSGS-240-3 models
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