Pump Controllers

DPC-4F Duplex/Backup Controller

The DPC-4F Duplex/Backup Controller is a multi-functional pump controller designed to operate two pumps. The controller can be configured to operate as duplex backup controller or as a duplex controller. The controller operated using inputs from 1-4 float switches.

Multi-Function

• MODE 1: 1-float backup operation with pump run timer
• MODE 2: 2-float backup operation
• MODE 3: 3- or 4-float backup operation
• MODE 4: 3- or 4-float duplex operation

Features

• Green LED indicators for Power On and Pump Call-To-Run
• Red LED indicator for Alarm and Backup Mode
• Amber LED indicators for Float Status
• Float out of sequence detection (Mode 4 only)
• HIGH level relay directly operated by FLOAT 4, independent of microcontroller
• 12 VDC power to float switches Relay Outputs: Pump Call-To-Run (2), Low, High, Horn/Backup
• UL Listed
• 2-year limited warranty

Specifications

• Electrical Ratings:
  • Input voltage: 100 ~ 250 VAC (50/60 Hz)
  • Transient Protection: 10,000 V for 20 microseconds
  • Float switch inputs: 12 VDC, 26 mA each
  • Max float switch cable length: 328 feet (100 m)
• Relay Outputs:
  • Rating: 5 A max. @ 240 VAC
  • Mechanical: 10,000,000 operations
  • Full load: 100,000 operations
• Environmental Rating:
  • Internal panel mount only
  • Operating temperature: -18°F ~ 140°F (-28°C ~ 60°C)
  • Storage temperature: -40°F ~ 185°F (-40°C ~ 85°C)
  • Relative humidity: 95% non-condensing
• Conductor Size and Terminal Torque Requirements:
  • Float terminals: 22-14 AWG, 7 in-lbs.
  • Top green terminals (pluggable): 22-14 AWG, 7in-lbs
• Dimensions:
  • Enclosure: 5.81 x 3.5 x 1.98 inches (14.8 x 8.9 x 5.1 cm)
  • Mounting holes: 5.43 x 2.50 inches (13.8 x 6.4 cm)
  • Recommended mounting screws: Size 8
  • Weight: 7.5 oz (213 g)

SP6R-X Controller

Set Point Level Controller

The SP6R-X Level Controller is a simple, easy-to-use microprocessor-based controller which monitors any 4-20mA signal. It has six programmable relay outputs that can be used for control and alarm.

The transducer input scale and offset are fully configurable. A simulation mode allows the user to test the set points and relay operation. The controller can be configured for pump up or pump down applications, including level monitoring, pressure, temperature, flow and analytical.

The SP6R-X level controller is available in a NEMA 4X enclosure. These units are idea for replacing float switch or bubbler control systems.

Features

• Microprocessor-based controller
• Monitors any 4-20mA signal
• Six programmable relay outputs that can be used for control and alarm
• Transducer input scale and offset are fully configurable
• Simulation mode
• Can be configured for pump up or down
• Available in NEMA 4X enclosure

Specifications

• Analog I/O:
  • Analog Input: 4-20mA, 14-bit, non-isolated
  • Analog output: 4-20mA, 12-bit, non-isolated
• Relay Outputs:
  • 6 programmable relay outputs with LED indication. Normally open contacts rated 3A at 120 VAC
• Level Display:
  • 2.7” blue OLED 64×256 pixel display for process value display, relay output status indications, and program settings
• Power:
  • 24 VDC (+/- 10%)
  • 325mA max
• User Interface:
  • Rotary selector knob and back/escape push-buttons give intuitive menu navigation and quick setting adjustments
• Operating Temperature:
  • -20°C to 70°C (-4°F to 158°F)
• Simulation Mode:
  • Process value is simulated to verify proper relay sequence operation
• Bar Graph:
  • Bar graph integrated into level display is scalable to represent actual level in percentage
• Serial Communication Port:
  • RS-485 Modbus RTU designed for compatibility with Pump Watch™ Express Gateway

TPC-4F Controller

The TPC-4F is a multi-function pump controller designed to operate three pumps. The unit can be configured to operate as a backup controller or a triplex controller. The controller operates using inputs from 1-4 float switches (or pressure switch in Mode 3).

Multi-Function

4 MODE selector switch and operation

• MODE 1: 1-float backup operation with pump run timer
• MODE 2: 2-float backup operation
• MODE 3: Pressure booster operation
• MODE 4: 4-float triplex operation

Features

• Green LED indicators for Power On and Pump Call-To-Run
• Amber LED indicators for Input Status
• Float out of sequence detection (Mode 4 only)
• HIGH (level/pressure) relay directly operated by Input 4, independent of microcontroller
• 12 VDC power to Inputs
• Relay Outputs: Pump Call-To-Run (3), Low, High
• Adjustable lag pump delay/pump run timer
• Pump lock-out function
• UL Listed
• 2-year limited warranty

Specifications

• Electrical Ratings:
  • Input voltage: 100 ~ 250 VAC (50/60 Hz)
  • Transient Protection: 10,000 V for 20 microseconds
  • Float switch inputs: 12 VDC, 26 mA each
  • Max float switch cable length: 328 feet (100 m)
• Relay Outputs:
  • Rating: 5 A max. @ 240 VAC
  • Mechanical: 10,000,000 operations
  • Full load: 100,000 operations
• Environmental Rating:
  • Internal panel mount only
  • Operating temperature: -18°F ~ 140°F (-28°C ~ 60°C)
  • Storage temperature: -40°F ~ 185°F (-40°C ~ 85°C)
  • Relative humidity: 95% non-condensing
• Conductor Size and Terminal Torque Requirements:
  • Float terminals: 22-14 AWG, 7 in-lbs
  • Top green terminals (pluggable): 22-14 AWG, 7in-lbs
• Dimensions:
  • Enclosure: 5.81 x 3.5 x 1.98 inches (14.8 x 8.9 x 5.1 cm)
  • Mounting holes: 5.43 x 2.50 inches (13.8 x 6.4 cm)
  • Recommended mounting screws: Size 8
  • Weight: 7.5 oz (213 g)

TPC-X

The TPC-X is a controller designed to operate up to 3 pumps in pump-up or pump-down applications. The controller sequences pumps on and off in response to a change in level input. When used to control the level in a tank, the input is connected to a 4-20mA sensor. A rotary selector wheel is included along with back and escape push buttons for intuitive menu navigation and quick setting adjustments. A 2.7” blue OLED 64 x 256 pixel display provides easy to read level readout and fault annunciation. Download this PDF for more information.

Features

• Configurable with no programming software required
• Red LED indicates an active alarm
• Green LEDs indicate pumps required
• Multiple alternation configurations
• Bar graph shows level on display screen
• Constant or variable speed control
• User selectable level units
• I/O status screen to aid system troubleshooting

Specifications

• Pump Control and Monitoring:
  • Automatic pump alternation: Simplex, Duplex or Triplex
  • Pump over temperature monitoring
  • Pump seal fail monitoring
  • Pump run monitoring
  • Pump fail to start monitoring
  • Low level and high level alarms
• System:
  • Pump cycle counter
  • Pump elapsed time meters
  • Alarm counts
  • Level simulation mode
• Electrical:
  • 24 VDC supply power (19-28 VDC, 325 mA max)
  • 6 Relay outputs (120 VAC, 3 A max)
  • 4-20mA analog level input
  • 4-20mA scalable analog level output
  • Optional battery backup
  • 11 Digital Inputs (12 VDC, 16mA each)
• Mechanical:
  • Overall dimensions: 7.2” x 5.3” x 2.0”
  • Screen dimensions: 2.7” diagonal
  • Panel Mount with 4 mounting holes
  • Removable terminal blocks
  • Fits legacy LCX3 installations